Manufacturing

A schedule that knows your machines. A floor that runs on tablets.

Every manufacturing order sits on a calendar by machine and line. Drag an order to a new day and Innersol checks whether that depositor, encapsulator or filling line is free. The batch sheet, the bill of materials and the routing live on the order, so the floor knows what to pull and what to do.

app.innersol.io/production/schedule/day
Thursday, Nov 6Day view by machine · 5 lines
No clashes
6:008:0010:0012:0014:00 Gummy line 1B-0480 ImmuneB-0480 ImmuneB-0480 ImmuneChangeover Gummy line 2B-0481 Women's MultiB-0481 Women's MultiB-0481 EncapsulationB-0479 Energy capsB-0479 Energy capsFree Stick packB-0482 Focus · hold Cure roomGL-24201GL-24201GL-24201GL-24201GL-24201
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Drag to moveInnersol checks the line is free and offers the next open slot.

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Holds show their reasonA held batch stays visible with why, and what it waits for.

Monthweek, day, Gantt and board views, all drag and drop, all shared with the floor
1 dragto move a job to another machine when one goes down
Earliestship date on every order, worked out from stock, POs, lead times and capacity
Tabletbatch sheets with big buttons for the production room
Manufacturing orders

From sales order to manufacturing order in one click.

The order carries the formula version, the quantities, the bill of materials and the routing. Materials to pull are listed by lot, oldest expiry first. The earliest date the order can ship is worked out live.

  • Batch weight from the formula and the quantity, with overages applied.
  • Machines, lines, machine types and production steps set up once and reused.
  • Yields, start times, estimates and hold reasons kept on the order.
app.innersol.io/production/orders/B-0480
Manufacturing order B-0480Immune Elderberry Gummies v3 · 250,000 · for SO-0341
Scheduled Nov 6
1,012 kg
Gummy line 1
Cook, deposit, cure, coat, pack
Nov 14
Material to pullNeededLotStatus
Ascorbic acid13.1 kgL-0462Reserved
Pectin, citrus31.4 kgL-0470Reserved
Citric acid9.2 kgPO due Nov 4
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A date you can promiseStock, open POs, lead times and line capacity, worked out live.

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Materials by lotReserved oldest expiry first, with the PO date when something is still coming.

Shop floor

Batch sheets the floor runs on a tablet.

Big buttons, plain words, one step at a time. Weighs with a second person's check, in-process tests like Brix, pH and piece weight against their limits, and a signature at the end of every step.

  • Readings outside the limit turn red and can open a deviation on the spot.
  • Photos of the weigh-up and the finished product taken on the tablet.
  • Production users see the schedule, the batch record and the materials, never the prices.
app.innersol.io/floor/B-0480
Step 3 of 5 · CookB-0480 · Gummy line 1 · Jon Baker
In progress
72.1 °BxBrix · limit 70 to 74
3.4pH · limit 3.2 to 3.6
2.9 gPiece weight · limit 3.3 to 3.7
✓Weigh ascorbic acid 13.1 kgVerified by Mia
✓Weigh pectin 31.4 kgVerified by Mia
!Piece weight out of limitOpen deviation
Complete stepAdd photo
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Limits that speak upA reading outside the spec turns red and offers a deviation.

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Second-person checksWeighs verified by a second person where the step calls for it.

After production

Follow-ups for the work after the batch.

Set rules for what must happen after something happens: send samples to the lab for heavy metals and microbial after a gummy batch, attach the results, hold the release until they are in. The tasks appear on the batch, the lot and the order.

  • Seventeen events, from batch completed to complaint opened, with tasks, owners and due dates.
  • Lab results attached with pass or fail, and a release hold until every task is done.
  • Overdue follow-ups in Needs attention, the feed and chat.
app.innersol.io/lots/L-0481
Follow-ups on L-0481Rule: After a gummy batch, lab testing
Release on hold
✓Send samples to the labDone Oct 29 · Mira
✓Attach heavy metals resultsPass · PDF
3Attach microbial resultsDue Nov 3 · holds release
4Send COA to the customerAfter release
Attach results+ Follow-up
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Hold until it is doneRelease waits for the blocking task. A Super Admin can override, and it is logged.

Also in Manufacturing

The rest of the toolkit.

Machines and lines

Depositors, encapsulators, filling lines, cure rooms and their capacities, set up once.

Format profiles

Fourteen formats with their own steps, checks and documents. Gummies and softgels never share a template.

Printed batch sheets

For plants that still run paper on some lines, printed from the same order.

Yields and costs

Planned against actual yield per batch, and the cost per piece that came out of it.

Dispensing

Weigh-ups by lot with labels printed for each container.

Production dashboard

Batches running, late orders, lines idle, deviations open.

Questions

About Manufacturing in Innersol

Can production people see prices?

No. The Production role sees the schedule, the batch record, the materials and the lots, and never sees sales prices or margins.

Does Innersol handle electronic batch records?

Batch sheets with weighs, checks and steps start on Growth. The production schedule starts on Professional. Electronic batch records with second-person verification, signatures and the audit trail the inspector expects are in Enterprise.

Move a batch to another line in one drag.

Forty minutes, your formats, from a real quote to a released lot.